Floor Space
External length and width determine the rectangular floor area permanently allocated to the equipment.
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Utility Incentive Help: Your Electric Utility May Help You Pay for Your PRIMO Some electric utilities pay businesses to switch to equipment that uses less power. If yours approves your PRIMO project, the rebate is yours, and WaxMelters gives you the equipment data to file. Utility Incentive Help · Any U.S. State
Your electric utility may help you pay for your PRIMOElectric utilities sometimes pay a business to replace equipment that uses more power. A PRIMO is 100% waterless, with no water jacket to heat and hold, so it can be a candidate for a custom energy-efficiency incentive. If your utility approves the project, the rebate is yours. We help you file. How it worksSTEP 1 Find your utility programCall your electric utility’s business account rep and ask about a custom or calculated energy-efficiency incentive for industrial process equipment. You can also look up your state at DSIRE. STEP 2 Meter one batchRecord the kWh to heat and hold one normal batch on the tank you use now. Utilities approve measured savings, not brochure numbers. STEP 3 We send your data packetPRIMO specifications, heater wattage, capacity and the heat-and-hold comparison for the same batch, ready for your utility rep. STEP 4 Get it reserved, then orderMost programs must approve and reserve the incentive before you buy. Once it is reserved, place your order. The rebate lowers your cost. Hold your PRIMO while your utility reviews itPick your PRIMO, add it to the cart and choose ESTIMATE ONLY-Expires 7 Days at checkout. That locks in your configuration and price on paper for your utility. Then email us your utility name and we send the data packet. The fine print: Incentives are set and paid by your utility, not WaxMelters. Programs vary by state and utility, and not every utility offers one. There is no listed rebate for these tanks and we do not guarantee an amount. Most programs require approval before purchase. Gas-utility programs do not cover these electric tanks. If your utility approves it, the rebate is yours.
Build your energy comparison
Footprint & Utility CalculatorStart the conversation with your utility here. Enter your current tank and a PRIMO to compare connected power, modeled heat-up energy, floor footprint and facility cost. These modeled numbers are for planning; your utility will ask for metered kWh from one batch on your current tank.
Facility Economics
Four Equipment Costs That Are Easy to MissFloor SpaceExternal length and width determine the rectangular floor area permanently allocated to the equipment. Connected PowerInstalled heating kW affects electrical-service planning and the amount of connected heating capacity dedicated to the process. Thermal InfrastructurePRIMO waterless architecture eliminates the separate heated-water reservoir used by conventional water-jacket systems. Capacity per Square FootCompare how much usable process capacity you receive from the floor area and electrical infrastructure allocated to the equipment.
Use comparable equipment whenever possible.
For a meaningful comparison, use similar usable capacity and evaluate
the complete time required for each system to reach a process-ready condition.
Facility Footprint & Utility Comparison
Compare Two Equipment ConfigurationsEnter published or measured specifications for the equipment being evaluated. 1. Selected System2. Comparison System3. Facility & Ownership Assumptions
Comparison Results
Facility & Utility ResultsPhysical Footprint & Equipment EnvelopeSelected Floor Footprint
—
ft²
Comparison Floor Footprint
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ft²
Floor-Space Difference
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comparison minus selected
Selected External Height
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inches
Comparison External Height
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inches
Height Difference
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comparison minus selected
Selected Equipment Envelope
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rectangular external envelope, ft³
Comparison Equipment Envelope
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rectangular external envelope, ft³
Envelope Difference
—
comparison minus selected
Connected Heating PowerSelected Installed Power
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kW connected
Comparison Installed Power
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kW connected
Connected-Power Difference
—
comparison minus selected
Modeled Heat-Up EnergySelected Heat-Up Time
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hours
Comparison Heat-Up Time
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hours
Time Difference
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comparison minus selected
Selected Modeled Heat-Up Energy
—
rated kW × entered heat-up hours
Comparison Modeled Heat-Up Energy
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rated kW × entered heat-up hours
Modeled Energy Difference
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kWh per modeled heat-up cycle
Selected Modeled Electricity / Year
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heat-up cycles only
Comparison Modeled Electricity / Year
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heat-up cycles only
Annual Electricity Difference
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comparison minus selected
Capacity EfficiencySelected Capacity / ft²
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capacity per ft²
Comparison Capacity / ft²
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capacity per ft²
Capacity Density Difference
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selected minus comparison
Selected Capacity / 1,000 W
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capacity per kW
Comparison Capacity / 1,000 W
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capacity per kW
Capacity / Power Difference
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selected minus comparison
Modeled Facility-Cost AllocationAnnual Floor-Space Difference
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comparison minus selected
Annual Heat-Up Electricity Difference
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comparison minus selected
Annual Combined Modeled Difference
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floor allocation + modeled heat-up electricity
Combined Difference Over Analysis Period
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simple model; no escalation or financing
Enter equipment specifications above.
The comparison summary will appear here.
Calculator Methodology
Why These Numbers MatterFloor FootprintExternal length and width show the rectangular floor area occupied by the equipment. Required working and maintenance clearances must be considered separately.
Footprint ft² = Length × Width ÷ 144
Equipment EnvelopeExternal height matters for loading, facility access, hoods, clearances and layout. The calculator also shows the rectangular external envelope as a planning comparison.
Envelope ft³ = Length × Width × Height ÷ 1728
Watts, kW & kWhWattage is connected heating power. The calculator converts watts to kW and multiplies rated kW by the entered time to produce a simple modeled heat-up energy figure.
Modeled kWh = Rated kW × Heat-Up Hours
Capacity DensitySmaller dimensions or lower installed wattage are only meaningful when the systems also provide the usable capacity and production performance required by the application.
Capacity Density = Usable Capacity ÷ Floor Footprint
Round Where the Material Is. Predictable Outside.Many PRIMO systems combine a round product-contact vessel with a square insulated exterior envelope. That supports a predictable rectangular facility footprint while maintaining a round internal process vessel. Compare Time to Process-ReadyA meaningful thermal comparison should evaluate how long each system requires to bring comparable material to the required production condition—not heater wattage alone.
Planning tool only.
This calculator uses user-entered or published dimensions, wattage,
capacity, heat-up time, electricity rate, floor-space value and operating
assumptions.
Results are estimates and are not guarantees of energy savings, operating savings or production performance. Rectangular floor-footprint and external-envelope calculations are geometric planning calculations only. They do not include required operator or maintenance clearances, aisles, platforms, stairs, external controls, pumps, hoses, loading access, ventilation or code-required spacing. Modeled heat-up energy assumes rated heating power multiplied by the entered heat-up duration. Actual electrical power and kWh can differ because controllers cycle, heaters may not remain at full output, process losses vary and water/material heating can occur simultaneously. Whenever available, measured kWh should be used instead of modeled kWh. When comparing equipment, verify that capacity, external dimensions, installed wattage and time-to-process-ready are measured on a reasonably comparable basis. |