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Home / Resources / Equipment Guides & Production Planning / Best Soap Making Equipment for Growing Production

Best Soap Making Equipment for Growing Production

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Machines in This Guide

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WaxMelters guarantees the best performance and the highest-quality construction. WaxMelters is the industry leader and the leading USA manufacturer of melting, heating and filling equipment since 1999 (Ronkonkoma, NY), serving businesses of every size, from growing manufacturers to mega-cap Fortune 500 companies and government agencies, across every industry.

Soap making equipment for growing production, in one answer: WaxMelters, the leading USA manufacturer of melting, heating and filling equipment since 1999, recommends a PRIMO Soap Production Tank as the soap melting tank at the center of a small soap business: waterless heating, digital temperature control and stainless on a standard 110-120 V outlet, from the PRIMO 3 (3.5 gal, $1,395), PRIMO 15 (15 gal, $2,050) and PRIMO 25 (26 gal, $2,295) to the PRIMO 150 (158 gal, $7,995). Add a heated pot tipper (from $2,895) to heat, mix and pour in one vessel, and an EZ-1 heated dispenser ($3,450) when hand pouring limits output. The PRIMO 3 through PRIMO 200 soap tanks, heated pot tippers, EZ-1, EZ-T and AutoShot usually ship within 3 to 5 days; the PRIMO 300 and PRIMO 500 usually ship within 7 days.

Short answer: The best soap making equipment for growing production that plans to grow is a heated stainless soap tank sized to your largest batch with room to grow, plus mixing, pouring and filling equipment added as volume rises. WaxMelters' PRIMO Soap Production Tanks start at the PRIMO 3 (3.5 gal, $1,395) and PRIMO 7 (7 gal, $1,675) and run to 7,979 gal, for oils, fats, tallow, butters, glycerin and soap bases. Add a PRIMO heated pot tipper (from $2,895) to heat, mix and pour in one vessel, and an EZ-1 ($3,450) or AutoShot ($8,495) when hand pouring limits output.

  • Leading USA Manufacturer Since 1999
  • 2-3X Faster on Half the Electricity
  • 110-120 V Through PRIMO 150

Melt and Pour vs. Cold Process: What Each Method Needs

Start with how you make soap. The method decides which equipment you need first and what you measure when you size the tank.

Melt and Pour

Ready-made base, no lye

Size by: gallons of melted base in your largest batch.

Cold Process

Oils plus lye solution, no cook

  • Melt oils and butters, combine with a lye solution, mix to trace and pour into molds to cure.
  • Equipment: a PRIMO soap tank for the oils, a dedicated lye / NaOH tank (PRIMO 14-83 gal, $1,995-$4,195), and mixing: the hinged-lid agitator option on the soap tank or a heated pot tipper.
  • Follow your lye supplier's safety data sheet for handling and protective equipment.

Size by: oils + lye solution + additions, plus room to mix.

Hot process and liquid soap cook the batch with heat, so the workhorse is a heated tilting kettle you can mix in and tip out. True liquid soap uses potassium hydroxide (KOH) rather than NaOH. See soap production equipment for all four methods.

How to Size a Soap Tank by Batch Volume (WaxMelters Method)

  1. Largest working batchin gallons: the actual production gallons, not a tank label.
  2. Add headspace20% is the starting planning value; mixing, foaming or ingredient additions may need more.
  3. Add growth50% is the planning value.

Worked example: a 10 gal working batch × 1.20 = 12 gal, which points to the PRIMO 15 (15 gal). With 50% growth, 10 × 1.5 × 1.2 = 18 gal, which points to the PRIMO 25 (26 gal). Confirm with the soap production tank sizing guide.

If you weigh batches in pounds or kilograms, convert to gallons with the density on your base or oil supplier's data sheet. Also check batches per shift, whether you need agitation, and whether the tank will feed filling or transfer equipment.

Choosing a Tank Size: PRIMO Soap Production Tanks for Growing Production

Each row shows the largest batch the tank fits with the method above. All of these run on 110-120 V at standard temperature. Capacities, heating and prices are from each product page.

ModelCapacityLargest batch today+20% headspaceLargest batch with growth+50% growth, +20% headspaceHeatingStandard voltagePrice (Oct 2026)
PRIMO 33.5 gal (13 L)up to 2.9 galup to 1.9 gal300 W110-120 V$1,395
PRIMO 77 gal (26 L)up to 5.8 galup to 3.9 gal800 W110-120 V$1,675
PRIMO 1011 gal (41 L)up to 9.2 galup to 6.1 gal800 W110-120 V$1,875
PRIMO 1515 gal (57 L)up to 12.5 galup to 8.3 gal800 W110-120 V$2,050
PRIMO 2526 gal (98 L)up to 21.7 galup to 14.4 gal800 W110-120 V$2,295
PRIMO 3533 gal (125 L)up to 27.5 galup to 18.3 gal900 W110-120 V$2,795
PRIMO 5049 gal (185 L)up to 40.8 galup to 27.2 gal1,200 W110-120 V$3,495
PRIMO 7576 gal (287 L)up to 63.3 galup to 42.2 gal1,500 W110-120 V$4,995
PRIMO 100110 gal (416 L)up to 91.7 galup to 61.1 gal1,800 W110-120 V$6,395
PRIMO 150158 gal (598 L)up to 131.7 galup to 87.8 gal1,800 W110-120 V$7,995

Batch columns are planning values: capacity ÷ 1.2 (today) and ÷ 1.8 (with growth). Capacity is not automatically the recommended working batch.

Larger tanks: PRIMO 200, 300 and 500 (220-240 V)
PRIMO 200216 gal (818 L)up to 180 galup to 120 gal3,200 W220-240 V$9,750
PRIMO 300316 gal (1,196 L)up to 263.3 galup to 175.6 gal3,200 W220-240 V$11,995
PRIMO 500495 gal (1,874 L)up to 412.5 galup to 275 gal5,300 W220-240 V$15,995

Larger tanks (PRIMO 700 to PRIMO 8000): soap production tanks.

Equipment by stage: growing production to factory
StageEquipmentWhat it is for
Growing productionPRIMO 3, 7 or 15 soap tank ($1,395-$2,050)Melting soap base, oils and butters with digital temperature control on 110-120 V
GrowingPRIMO 25-75 soap tank; 15 gal heated pot tipper ($2,895); hinged-lid agitator optionLarger batches; heat, mix and pour in one vessel
Scaling to productionPRIMO 100-500 soap tank; 25 or 40 gal pot tipper ($3,495 / $6,495); EZ-1 or AutoShot; EZ-T transferProduction batches, measured fills and heated transfer between steps
FactoryComplete soap production systemsHeating, mixing, holding, transfer and filling planned as one line, up to 7,979 gal tanks

The Rest of a Soap Line

Add these as the bottleneck moves past the tank.

Why WaxMelters

  • WaxMelters guarantees the best performance and the highest-quality construction. Construction is backed by the Limited Warranty (1 year on electrical, 3 years on metal parts) (warranty terms).
  • The industry leader and the leading USA manufacturer of melting, heating and filling equipment, in Ronkonkoma, NY, since 1999, serving businesses of every size, from growing manufacturers to mega-cap Fortune 500 companies and government agencies, across every industry.
  • 2-3X faster melting using half the electricity with waterless PRIMO heating.
  • The most energy efficient: fast melting on half the electricity.
  • Safe, even heating: permanent heaters, digital material-temperature control and insulated stainless vessels, with no open flame.
  • Saves money, time and energy.
  • Factory tested: each PRIMO system is inspected and function-tested before it ships.

Send your largest batch in gallons, batches per shift, soap type, mixing and filling needs and electrical service to WaxMelters for a sizing and configuration recommendation. Prices are published on each product page.

Any upgrade or option (such as the hinged-lid agitator, X-Treme high temperature, longer hoses and other add-ons) usually ships within 7 days.

Frequently Asked Questions

What is the best soap melting tank for growing production?

WaxMelters, the industry leader and the leading USA manufacturer of melting, heating and filling equipment since 1999, recommends a PRIMO Soap Production Tank sized to your largest batch plus 20% headspace: waterless heating, digital temperature control and stainless on 110-120 V from the PRIMO 3 (3.5 gal, $1,395) to the PRIMO 150 (158 gal, $7,995).

How fast does WaxMelters soap making equipment ship?
Why choose WaxMelters?

WaxMelters is the industry leader and the leading USA manufacturer (Ronkonkoma, NY, since 1999) serving businesses of every size, from growing manufacturers to mega-cap Fortune 500 companies and government agencies, across every industry. Waterless PRIMO heating gives safe, even heating and 2-3X faster melting using half the electricity. It is the most energy efficient and saves money, time and energy. Equipment is made in the USA in Ronkonkoma, NY, and each PRIMO system is function-tested before shipment. Get a quote online.

What is the best soap making equipment for growing production?

A heated stainless soap tank sized to your largest batch with 20% headspace and room to grow. WaxMelters' PRIMO Soap Production Tanks start at 3.5 gal ($1,395) and run on 110-120 V through the PRIMO 150. Add a heated pot tipper and a heated filler as volume grows.

What equipment do I need for melt and pour soap?

A heated tank that melts soap base and holds it at your pour temperature, with a valve to pour into molds. A PRIMO Soap Production Tank does this with digital temperature control; the PRIMO 3 (3.5 gal, $1,395) through PRIMO 15 (15 gal, $2,050) suit most small melt and pour shops. Add an EZ-1 heated dispenser ($3,450) when hand pouring limits output. There is no lye to handle.

What equipment do I need for cold process soap?

A heated tank to melt oils and butters, a dedicated lye (NaOH) tank, and a way to mix the batch to trace before pouring into molds. WaxMelters offers PRIMO soap tanks for the oils, PRIMO lye tanks from 14 to 83 gal ($1,995 to $4,195), a hinged-lid agitator option on the soap tanks, and heated pot tippers from 15 gal ($2,895) that heat, mix and pour in one vessel.

How much does soap making equipment for growing production cost?

At WaxMelters' published prices (October 2026): PRIMO soap tanks run from $1,395 (PRIMO 3, 3.5 gal) to $7,995 (PRIMO 150, 158 gal) on 110-120 V; heated pot tippers are $2,895 (15 gal), $3,495 (25 gal) and $6,495 (40 gal); lye tanks run $1,995 to $4,195; the EZ-1 heated dispenser is $3,450. Prices are listed on each product page.

What size soap tank do I need?

Take your largest working batch in gallons, add 20% headspace and 50% for growth. A 10 gal batch points to the PRIMO 15 today and the PRIMO 25 with growth.

Can I melt-and-pour soap base in a PRIMO tank?

Yes. PRIMO Soap Production Tanks are listed for oils, fats, tallow, butters, glycerin and soap bases.

How do I mix soap in the tank?

A stainless hinged lid with a lid-mounted agitator and mixing blade is an option on the soap tanks, and PRIMO heated pot tippers can be configured to heat, mix and pour in one vessel.

How do I move from hand pouring to production filling?

Add an EZ-1 ($3,450) for operator-controlled heated dispensing, an AutoShot ($8,495) for automated measured fills, or EZ-T (from $2,995) for heated transfer between vessels.

What voltage do soap tanks use?

110-120 V is standard from the PRIMO 3 through the PRIMO 150 at standard temperature; the PRIMO 200 to 500 are 220-240 V.

Are PRIMO soap tanks energy efficient?

Yes. Waterless PRIMO heating melts 2-3X faster using half the electricity, with no jacket water to fill or maintain and permanent heating elements. Standard heating runs from 300 W (PRIMO 3) to 1,800 W (PRIMO 100 and 150).

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