Material
Form, density, viscosity, heat sensitivity, starting condition and target temperature.
Trusted by
Reviews
- ★★★★★
We purchased our PRIMO Melter and EZ system from Melting & Filling Equipment for our ointment and...
Rowena, Herbs From Wales, UNITED KINGDOMRead more - ★★★★★
We love the PRIMO 1000 & PRIMO 2000 we ordered. They are definitely speeding up our wax melt...
Tyson K., Candle Warmers Etc.Read more - ★★★★★
I just wanted to take a moment to thank all of you- you are truly a pleasure to do business with....
Shannon D., Pure Light Candle CompanyRead more - ★★★★★
We were so pleased with our melting tank that we ordered another melter the same exact day. It...
Jim, J.C. Danczak, Inc., Westfield, MassachusettsRead more Thanks very much! It is so very kind of you to do this! Have a wonderful weekend!
Gifty S., Shea Butter Market/Baraka Supplies, Vancouver, CanadaRead moreNASA/MSFC has the requirement for a Wax Melter, Pump and Transfer System with custom upgrades and...
Steven S., NASA, Marshall Space Flight CenterRead moreI very much appreciate your support. The [EZ -1 High Viscosity System} machine has been working...
Ryan L., Atmospheric EssentialsRead moreI appreciate your kind help regarding the pieces that I just purchased.
Luis O., Velas MaryRead morePlease tell everyone "THANK YOU" again for getting the BIG melter and hose shipped out to us. It is...
Dhala P., Seventh Avenue ApothecaryRead moreHello John! I'm loving my melter.
Latay W., Posh Candle CompanyRead moreI received the new nozzle [for my EZ-1] and easily hooked it all up. It is awesome! Thank you so much!
Kim A., Austen PressRead moreHi John, you are a STAR! Thank you for your great service! Both melters have been working VERY WELL...
Kevin A., Spectrum Crayons & Markers, New ZealandRead more
Home / Resources / Equipment Guides & Production Planning / Industrial Production Planning for Melting, Heating & Filling Systems
Industrial Production Planning for Melting, Heating & Filling Systems
System Planning Guide
This page has one job: engineer the production requirement before equipment is selected. Start with the material and output target, then size the thermal process, downstream demand and facility around it.
Visitor question: "What equipment and capacity should I plan for?"
Engineering Sequence
Define the Process in Six Steps
Tank volume is only one variable. Work through the production requirement in this order.
Batch
Largest working batch, safe headspace and any reserve that must remain process-ready.
Throughput
Batches per shift, pounds or gallons per day, operating hours and peak demand.
Thermal Duty
Melting, conditioning, holding, repeated recovery or another heat-transfer requirement.
Downstream
Pumping, transfer, filtration, dispensing, filling, coating or other material draw.
Growth
Future shifts, added filling capacity, larger batches and the next expected production level.
Production planning is not the same as tank sizing. A vessel may physically hold the batch and still be too small for the production system if recovery time, heated reserve, repeated loading or downstream demand causes equipment or employees to wait.
Specification Checklist
Information to Gather Before Final Equipment Selection
Material name, starting form, density, viscosity, starting temperature, target temperature and sensitivity to heat.
Working batch, batches per shift, shifts per day, peak production and whether reserve material is required.
Required heat-up time, acceptable recovery between loads, hold duration and process-ready reserve.
Filling rate, dispensing rate, pumping, filtration, heated transfer or any other material consumption from the vessel.
Available floor space, voltage, electrical service, access, clearances, installation limitations and receiving conditions.
Expected production increase, additional shifts, future filling equipment and planned product-line expansion.
Match the Thermal Duty
Choose the Equipment Family After the Requirement Is Defined
Standard PRIMO
Start here for most compatible melting, batch heating and production-holding applications.
- Solid feedstock melting
- Batch heating
- Heated holding
- Filling or transfer supply
PRIMO Thermal Conditioning
Choose when stable material condition, controlled heat input or extended heated holding is the priority.
- Temperature-sensitive materials
- Viscosity management
- Extended holding
- Staging before filling or transfer
PRIMO Rapid-Cycle
Choose when repeated loading and recovery time are limiting compatible high-throughput production.
- Repeated batch loading
- Recovery between batches
- Higher daily throughput
- Application-matched electrical service
Quantify the Facility Requirement
Use the Right Tool for the Next Question
How much floor space and connected power will the system use?
Review outside footprint, installed heating kW, modeled energy use, occupancy cost and capacity per square foot.
Open Footprint & Utility CalculatorHow should energy use actually be reviewed?
Review completed production, measured kWh, time to process-ready temperature, usable capacity, heat loss and labor, not wattage alone.
Read Energy Efficiency Guide
Application Review
Send the Production Requirement
Provide the material, working batch, target temperature, desired heat-up or recovery time, batches per shift, downstream equipment, facility space and available electrical service.
Production Planning Decisions
Plan for the Production System You Need, Not Just the Tank You Need
Once the basic process requirement is defined, the next decisions involve operating strategy: how much reserve to maintain, where production can expand, which process steps should remain independent and which should operate as an integrated system.
Do Not Automatically Size Only for Today's Orders
A system sized precisely around today's production may require another complete equipment purchase when volume increases. At the same time, unnecessary oversizing can increase initial cost and facility requirements.
Review current demand with realistic next-stage production before determining the final equipment size.
The Same Batch Size Can Require Different Equipment
Processing one batch and holding it all day creates a different thermal requirement from repeatedly loading cooler material while filling or transferring from the vessel.
Recovery requirement and batches per shift can therefore matter more than nominal capacity alone.
Avoid Moving the Bottleneck
Increasing melting capacity does not improve total production if the filling, dispensing, pumping or packaging operation cannot consume the additional material.
Equipment should be evaluated around the entire material path.
Leave Room for the Process to Grow
Equipment selection affects more than capacity. Include aisle space, operator access, transfer equipment, electrical service, maintenance clearance and potential future equipment in the facility plan.
A more compact production configuration can preserve valuable floor area for future capacity.
Production Architecture
Think About the Material Path From Start to Finish
A production system is only as effective as the transitions between each process stage.
01
Load
Consider feedstock form, loading frequency, batch size and operator handling.
02
Heat / Condition
Establish the required material temperature, stability, hold time and recovery.
03
Move
Select gravity discharge, pumping or heated transfer around the material and distance.
04
Fill / Process
Match downstream consumption rate to the amount of process-ready material available.
Continue the Engineering Process
Use the Next Resource for the Question You Need to Answer
How Much Facility Space and Power?
Review equipment footprint, installed heating power, capacity density and modeled facility requirements.
Footprint & Utility CalculatorHow Should Energy Use Be Reviewed?
Learn why wattage alone does not determine efficiency and what manufacturers should measure instead.
Energy Efficiency GuideNot Sure Where the Bottleneck Is?
Diagnose employee waiting, recovery, transfer, filling, cleanup, footprint and growth constraints first.
Production Self-Assessment
Application Review
Need Help Engineering the Complete Production Requirement?
Send WaxMelters your material, working batch, target temperature, batches per shift, desired production rate, downstream equipment, available electrical service and future production goals.
Request an Application Review