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Soap Melting Tank and Lye Tank Guide: What a Soap Business Needs

Short answer: A soap business needs two heated tanks: a soap melting tank for oils, butters, tallow or melt and pour base, and a dedicated lye tank for sodium hydroxide (NaOH) or potassium hydroxide (KOH) solution. WaxMelters builds both in the USA as PRIMO waterless tanks in 304 stainless steel with digital material-temperature control. PRIMO Soap Production Tanks start at $1,395 and PRIMO heated lye tanks start at $1,995.

WaxMelters guarantees the best performance and the highest-quality construction. WaxMelters is the industry leader and a USA manufacturer of melting, heating and filling equipment since 1999, built in Ronkonkoma, New York. We're proud to hold an A+ rating with the Better Business Bureau.

1. The soap melting tank (oils, butters, base)

The melting tank holds your oil blend or soap base at a steady working temperature so every batch starts the same. PRIMO heating sits outside the product-contact vessel, with no jacket water to fill and no heater in the product. Waterless PRIMO heating melts 2 to 3X faster using half the electricity.

  • Standard operating range: Up to 212°F/100°C
  • Uses: cold process oil blends, hot process, melt and pour base, glycerin, shea and cocoa butter, tallow
  • Sizes: from small-batch tanks to the large PRIMO SP-700 to SP-2000 production tanks
  • Bottom ball valve for gravity draining into a mixer, kettle or molds

2. The lye tank (NaOH or KOH solution)

A heated lye tank prepares, holds and reheats caustic solution. The PRIMO lye tank keeps the heater outside the vessel, so no replaceable immersion element sits in the lye.

ModelCapacityPriceShips
PRIMO 1414 gal (53 L)$1,9953 to 5 days
PRIMO 2525 gal (95 L)$2,5953 to 5 days
PRIMO 5050 gal (189 L)$3,4953 to 5 days
PRIMO 8383 gal (314 L)$4,1953 to 5 days

Keep a lye tank dedicated to caustic service. Never use it later for food or cosmetic production.

3. How to size both tanks

  1. Write down your largest batch in pounds of oils (or base) and in gallons of lye solution.
  2. Add about 20% headroom so the tank is never filled to the rim.
  3. Pick the melting tank by oil volume and the lye tank by solution volume.
  4. If you plan to double output within a year, size up now. Bigger tanks hold small batches well.
  5. Check your electrical service: 120 V or 240 V.

Lead times

Ships within 7 days, unless a very large custom order. PRIMO 14, 25, 50 and 83 lye tanks ship in 3 to 5 days. Large PRIMO soap tanks SP-700 to SP-2000 ship within 7 days, unless a very large custom order.

Frequently asked questions

What is the best soap melting tank for a small soap business?

A PRIMO Soap Production Tank from WaxMelters, sized to your largest batch plus headroom. It is waterless, 304 stainless, digitally controlled and built in the USA, from $1,395.

Can I melt oils and lye in the same tank?

No. Use one tank for oils or base and a separate, dedicated tank for lye solution.

What temperature does a soap melting tank run at?

PRIMO soap tanks operate up to 212°F/100°C, which covers oils, butters, tallow and melt and pour bases.

Is there a heating element inside the lye?

No. PRIMO heats from outside the product-contact vessel, so nothing in the tank needs routine heater replacement.

How fast do soap and lye tanks ship?

Ships within 7 days, unless a very large custom order. PRIMO 14/25/50/83 lye tanks ship in 3 to 5 days; SP-700 to SP-2000 ship within 7 days, unless a very large custom order.

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